Box & Papers:
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Hydraulic rolling
Hydraulic rolling
Pneumatic brake
ChuckSpecifications:
Max. width: 1400 mm
Min. width: 700 mm
Max. roll diameter: 1500 mm
Maximum pneumatic pressure: 0,6-0,9 MPa
Power supply: 380 V, 50 Hz
The length of the track for transporting the roll: 6000 mmDescription:
- Sleeves of different diameters can be used
- Max. roll diameter: 1500 mm, length: 700-1400 mm
- Paper roll clamp, hydraulic vertical and transverse movement and rotation of the roll
- Two rollers for drawing paper, one in operation, the second one as a spare
- "Spring coupling" is used
- Paper tension is controlled by a pneumatic disc brake that provides easy adjustment
View the embedded image gallery online at:
https://epikurgroup.com/sitemap/item/638-sushilno-okhlazhdayushchij-stol#sigProGalleria44a73f7aba -
Preheater (Preheating Unit)
Preheater (Preheating Unit)
Specifications:
Max. width: 1400 mm
Max. pressure: 1-1,3 MPa
Steam temperature: 160-210 ℃
Power supply: 380 V, 50 Hz
Diameter of the heating drum: 600 mm
The range of the canvas girth angle: 360 degrees
Diameter of the girth shaft: 115 mmDescription:
- The heating drum and the girth shaft undergo precise grinding and have a chrome surface, which increases their smoothness and service life
- The heating drum complies with the norms and the highest quality standards of KN
- When manufacturing the heating drum and the girth shaft, spraying was used
- Motorized adjustment of the girth shaft regulates the angle of the girth, which allows you to work optimally at different speeds, the heating area is adjusted with the help of an electric drive, which allows you to achieve more accurate heating results
- 2 sets of girth shafts - one fixed, the second - floating
- It has a two-way throttle valve that saves steam and increases heating efficiency
- A special sealing method is used, the equipment has passed the national tests of China and has the appropriate certification
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High-speed corrugated press of combless type, SF320C
High-speed corrugated press of combless type, SF320C
- Simple change of profiles
- Touch control system
- Motorized system of adjustment of the glue unit and control of reconstruction
- Universal drive system. With an individual gearbox
Specifications:
Max. speed: 200 m/min
Working speed: 150-180 m/min
Working width: 1400 mm
Max. pressure: 1-1,3 MPa
Steam temperature: 160-210 ℃
Power supply: 380 V, 50 Hz
Corrugated diameter: 380 mm
Diameter of the clamping shaft: 385 mm
Diameter of the preheating shaft: 420 mm
Diameter of the gluing roller: 269 mm
Diameter of the dosing roller: 145 mm
Description:
- Design speed: 200 m/min
- Corrugated roll: Ø380mm
- Combless corrugating press of the vacuum type, the upper and lower corrugators are made of alloyed steel 48 CrMo, with hard alloy processing and hardness higher than HRC58-60. The surface is polished and chrome-plated.
- The upper and lower corrugators are a module that allows you to quickly remove the entire group of corrugators and, accordingly, quickly change profiles.
- The adhesive unit is also a single module that is easy to remove, which saves time on maintenance.
- The frequency drive is the main one, the independent gearbox is connected to three cardan axes, the inverter provides stepless speed regulation, which allows you to save energy by using one communication connector to control the production.
- Submersible lubrication system to reduce noise, maintain stable operation, and extend gear life.
- Motorized glue application system along the width of the paper. The idling mode for the glue-applying drive shaft prevents the glue from drying out. Optionally, it is possible to adjust the gap between the glue-bearing shaft and the dosing roller using electronics or manually, as well as a digital reading system of the gap between the glue-bearing shaft and the dosing roller.
- The settings of the corrugated roller, the pressure roller and the glue-bearing roller are regulated by a pneumatic system (pneumatics).
- With a heater for the liner and a device for spraying steam for the middle layer.
- Bearings for corrugated rollers and pressure shaft use heat-resistant grease to ensure smooth and stable operation.
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Two-layer brake
Two-layer brake
Vacuum tension control system
Electric paper movement control systemView the embedded image gallery online at:
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Glue assembly M –C (PLC and sensor system)
Glue assembly M –C (PLC and sensor system)
Motorized system of adjustment of the glue unit and control of reconstruction
Specifications:
Max. speed: 250 m/min
Economic speed: 200-220 m/min
Working width: 1400 mm
Max. pressure: 1-1,3 MPa
Steam temperature: 160-210 ℃
Power supply: 380 V, 50 Hz
Diameter of the gluing roller: 320 mm
Diameter of the preheating shaft: 380 mm
Diameter of the metering shaft: 140 mm
Description:- High-precision engraving of the glue-bearing shaft ensures uniform application of glue and reduces its consumption.
- Pressure shaft with high productivity, pneumatic control, easy and fast to operate.
- The automatic glue supply system is used to prevent glue deposition
- Independent drive.
- The preheating device accelerates the hardening of the glue and creates a stronger adhesive connection.
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Longitudinal cutting section
Longitudinal cutting section
Specifications:
Width: 1450 mm
Drive: 8,8 kW (4 drives)
Overall dimensions: 2840×1040×2200 mm
Number of knives for cutting: 4 pcs
Number of folds: 6
Max. cutting width: 1450 mm
Min. cutting width: 125 mm
Work speed: 80-150 m/min
Min. crease width: 50 mm
Automatic positioning system: ± 70 mm
Description:- Unlike the old version, this type of PRS is designed specifically for in-line operation.
- It provides full synchronization when working "in line".
- Cardboard is cut neatly, evenly, smoothly and does not wrinkle.
- Knives can be sharpened manually or automatically.
- Each knife can be controlled separately.
- The color touch monitor provides simple control and visual control.
The automatic control system is deflected, the entire module can be moved left and right, reducing the amount of waste.
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Automatic cross-cutting section
Automatic cross-cutting section
Servo system made in Germany
Control panel
Specifications:Width: 1400 mm
Cutting length: 500-9999 mm
Number of saved orders: 999 pcs
Cutting accuracy: ±1 mm
Diameter of the shaft with the knife: 210 mm
Max. speed: 180 m/min
Economic speed: 180 m/min
Drive: AC servo drive
The host computer can connect to the Auto Corr Management systemThe monitor displays:
- Current order number, length, number of sheets
- The following order number, length, number of sheets
- Speed, actual length, specified length, specified order
- The number of passing sheets, the number of rejected sheets
Description:
- Work speed: 180 m/min
- Cutting length: 500-9999 mm
- Cutting accuracy: ±1 mm
- It uses an independent oil pump and filter, coordinating two groups of copper tubes for distribution in different positions of gears for oil, lubrication and cooling.
- The screw structure and saw blade type reduces resistance when cutting, ensures low noise level.
- Balancing: the clutch for the knife made of high-quality alloy steel guarantees stable operation.
- The sun-shaped wheels press the cardboard at the beginning and at the end of the conveyor. Even pressure prevents the cardboard from jamming or tearing during transportation.
- Thanks to its special design, this UPS consumes a third of the energy consumed by a conventional UPS.
- Precise adjustment of the gap ensures the exact hitting of the knife blade in the groove and balanced work.
- The computer system controls orders. Operator-computer interaction takes place through the NC system. Automatic adjustment of the cutting speed depending on the specification and correspondence of the cardboard. Production messages are displayed on the screen. You can consult, change, add and cancel an order while the machine is running.
- The German electrical cabinet control system ensures fast and stable operation.
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Sheet stacker
Sheet stacker
Automatic counter (the number of sheets is counted by the computer)
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Waste disposal system
Waste disposal system
Automatic waste removal system after longitudinal cutting.
In the composition:
- 1 Paper collection module;
- 1 Fan - breaker: 15 kW;
- 1 Pipeline Ø 250mm (length to order);
- 1 Cyclone;
- 1 Hydraulic waste paper press JLS-W700.
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Glue preparation section (glue kitchen)
Glue preparation section (glue kitchen)
The set of equipment includes:
- Mixer, horizontal: 1 set, 950 l;
- Storage capacity: 1 set, 350 l;
- Capacity for making glue: 1 set, 1000 l;
- Container for storing glue for corrugated press: 1 set. (production of 3-layer gk);
- Capacity for supplying glue to the corrugated press: 1 set. (production of 3-layer gk);
- Storage capacity of glue for the gluing section: 1 set;
- Glue supply capacity for the gluing section: 1 set..
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Electrical system
Electrical system
Specification:
Operating power: 380 V, 50 Hz
Control power: 220 V, 50 Hz
In accordance with the features of local electrical standards of the buyer, the equipment can be equipped with systems corresponding to them.Description:
- The main part of the control includes a corrugated press, a drying and cooling table, a unit for longitudinal cutting and grooving, a unit for cross-cutting NC; control of production line coordination.
- Pneumatic and electronic control provide full control of the entire line.
- Each section has two independent control and coordination systems that meet different requirements in the mode of separate or combined work. This ensures ease of management of the production process.
- The production line is equipped with an alarm system that ensures the coordinated work of operators.
- Each node can work at the speed of any other node.
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Steam condensate system
Steam condensate system
Specification:
Boiler: 4 t
Maximum pressure in the boiler: 13 MPa
Working pressure: 1,0-1,1 MPa
The internal temperature of the pipeline: 160-210 ℃
Input and output diameter of each pipe: 48 mm, 32 mmDescription:
- Heat supply to the entire production line, ensuring temperature and pressure stability.
- Steam is supplied separately to each unit, which makes it easier to regulate the supply and saves electricity.
- Adjusted pressure to control operating temperature, with gauge to view details.
- Each drain block with an emptying device cools after the end of production.
- Each pipe is a seamless steel pipe, ensuring safety in production.
All pipes are varnished with anti-corrosion paint and aluminum powder, and undergo anti-dirt treatment.
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Installation and training
Installation and training
- Installation takes place within 30 days. To install the line, the seller sends 3 engineers to the buyer's factory.
- Training of operators is carried out within 15 days.
- The buyer must organize a forklift, power supply, electric cable from the main electrical cabinet to the production line control cabinet.
- The steam boiler must be installed by the buyer at the time of installation.
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High-speed line for the production of 3 mm 1400-layer corrugated cardboard
High-speed line for the production of 3 mm 1400-layer corrugated cardboard
Main characteristics:
- Max. width: 1400 mm
- Max. speed: 200 m/min.
- Working speed: 150-180 m/min.
- Liner weight: 100-250 g/m2, fluting: 100-200 g/m2, profile C, B, E at the request of the customer
- Steam system
- Steam consumption: 4 tons/hour
- Max. pressure: 1,25 MPa
- Working pressure: 0,8-1,1 MPa
- Power: 380 V - 50 Hz - 3 phases
- Total power: approximately 150 kW
- Required operating power: approximately 120 kW (full speed)